Shearing and Slitting Continual Straightener Machine Cut to Length Line

Shearing and Slitting Continual Straightener Machine  Cut to Length Line

Automated Higher Velocity Stainless Steel Minimize to Length Equipment

I.CZPT parameters and configuration recommendations
1. CZPT parameters

Applicable material: cold rolled strip, galvanized sheet, stainless metal
Material quality: common steel coil
The power of the material   бb≤345 N/mm2,бs≤490 N/mm2
Material thickness: .3 ~ 1.2 mm
Material width: 500 ~ 1500mm
Coil diameter: diameter 480–610mm
Coil diameter: ≤ф1500mm
Coil bodyweight:         ≤10T

2. Item parameters

Shearing precision:    ≤±0.5 mm/2000mm
Leveling accuracy    ≤±0.5mm/m2
Pile duration:          1000-5000mm
Diagonal :           ≤±0.five mm/2000mm
Shear length:        1000-5000mm

3. other parameters

power supply: 380V/50Hz/3Ph
highest feeding speed: sixty m/min
cutting frequency: 20-thirty Zhang /min (with 2000mm prolonged sheet depend)
creation line covers an location of about 23m * width 4.5m

II. Device composition
The unit configuration is primarily composed

hydraulic feeding trolley
Cantilever uncoiling equipment
13 roll leveling device
Storage buffer pit (user’s possess)
Rectifying unit
The roller servo feeding machine
The new electric shears
Conveyer belt
Pneumatic feeding stacking unit
Servo electric powered manage system  
CZPT method
pneumatic system (gasoline supply person owned)

III. Machine composition details:
one. CZPT feeding trolley
Used to location material roll. The roll dress in sleeve positioning in stand.

1.1 technical parameters:

CZPT capability:      10 tons
Motion pace: 7 m/min
Cell motor electrical power: one.5 KW
Doing work strain: lifting cylinder is 12Mpa

one.2 Components: the feeding trolley is composed of the walking chassis and the V type lifting body.

CZPT lifting system
Motor push program with a speed reducer
Xihu (West Lake) Dis. rail
V type assistance system

one.3 properties: the material trolley for feeding. It sat on the two metal rails, by the motor through a speed reducer and a chain transmission, driving wheel shaft carrying a roll of material to the axial route of motion of cantilever unwinding feeding, entered into the main situation of the shaft, the trolley for supporting the table leading is composed of a cylinder driving the substance roll centre of the interior hole of the line rose to unwinding movement axis place, trolley down and from core shaft of at exit to the up coming charging place.

2. The cantilever enlargement uncoiler: coiling rigidity in uncoiler reel. CZPT parameter:

CZPT ability: 10 tons 10 tons
The core shaft up shrinking: 50 mm (Φ480~Φ610mm)
Main motor electricity: 2.two kw
Cylinder functioning pressure: about 12MPa.

two.2 Material stand machine is made up of a core shaft, a base and a transmission system

the main shaft and its composition
motor travel technique
clutch unit
auxiliary assistance

two.3 Performance: the core shaft is composed of a supporting shaft, a wedge sliding seat and 4 arched plates which are connected with the rotating cylinder. The drive shaft rotates in reverse direction, which is composed of a motor, a speed reducer, a sleeve and a rigid clutch.
In buy to increase the rigidity of the core shaft, the uncoiler is geared up with auxiliary support the auxiliary support is pushed by hydraulic cylinder.
The core shaft plate can be installed to fulfill different requirements of coil diameter dimensions

3 Roller leveling equipment:
3.1 technical parameters:

The variety of flat rollers: thirteen (which includes a pair of rollers)
Leveling roller diameter: 85 mm
Leveling roll width: 1500 mm
Leveling roller substance: 45#
Leveling roller hardness: far more than HRC50 – 55 (grinding chrome plated) 
Primary motor power: 7.5kw

three.2 Component:

AC motor,reducer

three.3 Efficiency: This device is composed of 1 sets of roller and 11 roller, motor pace reducer and bracket base. Roller top roller six, lower roller 7. Leveling equipment and fixed in a rigid slider, slider, respectively, by two pairs of screw pair travel the lifting and tilting, to adjust the leveling hole and leveling angle, namely: work roll forming harmonic attenuation of straightening and improve the leveling top quality sheet. Leveling equipment function roll for initiative, the transmission purchase: motor pushed equipment reducer, will be transferring electricity to a leveling roller.
Leveling roller is the essential component of the equipment, which is managed by strict procedure.

four. Storage buffer pit (user’s very own) 

five. Correction gadget: mounted sheet, stop deviation.
Middle variety: five hundred ~ 1500mm
Functionality: utilised for feeding on the content to make certain the precision of the diagonal shear. Handbook modifying screw, the baffle and the route of the plate width, in order to adapt to the various width correction sheet

six. The roller servo feeding device: 
the construction of the roller, the roller diameter 115mm, guide screw adjustment. On the area of the roller to deal with glue, boost the friction power, the gravitational pressure.

elements: frame, work roll, servo motor.
purpose: for boards into the flat shears, and exact control of reducing duration. Perform roll handbook screw adjustment management, roller floor hanging rubber processing, enhanced friction.
motor: servo five.5KW

7. Shears: Q11-three*1600 electric powered shears. Utilized for precise chopping of plate right after leveling.

8. CZPT belt:
eight.1.CZPT parameter:

Motor electrical power two.2kw
The conveying pace is significantly less than sixty m/min
CZPT belt size 3000 mm

eight.two Element:

flat belt, rack
motor push system

8.3 homes: shear plate shearing device under the very first tumble in the independent transmission belt, flat belt and the plate conveyor to stamp material.

nine. Pneumatic materials stacking unit: 

Is made up of cylinder, rack, blanking regulating mechanism, a longitudinal and transverse double positioning mechanism, composition, palletizing duration 1000-3000mm. its function is cutting the sheet stacking, by a cycloid pin wheel reducer generate, can transfer CZPT and backward, and can according to person requirements, the sheet stacking automatic with each other.
Blanking system with lifting system, hassle-free stacking. CZPT action, duration 3000mm.

10. Servo electrical program:
By the electricity distribution cabinet and the operating table:
Efficiency: energy requirements: 380V + 10%, 50Hz + 5%, three section AC.
The unit of electrical program (in phrases of the structure of the construction of the exterior) is mostly composed of a control station, junction box and the detecting factor and executive aspects. The servo control program, automatic speed, sluggish velocity, brake, shearing techniques, practical operation (terminal to the perimeter from the desire aspect, the moi), and touch display screen centralized handle procedure.
The major electrical elements selection of CHINT, servo motor assortment of domestic nicely-known brands.
Relationship among tools and energy line is dependable for the person.

eleven. CZPT method:

The program adopts built-in pump, valve block set up in the tank and dispersed mattress.
The main hydraulic valve items howard.
Rated functioning force of hydraulic system 16MPa.
CZPT oil consumer owned.

12. Pneumatic and lubrication technique:

Pneumatic technique strain .six MPa
Gas program demands 800 liters / min
ZheJiang Yadeke pneumatic elements choice of merchandise, mainly for the use of stack feeding unit.
The gear box or the velocity reducer is lubricated by oil tank. 
Gas source person owned

thirteen. Other directions: Manufacturing line tools spray paint dry paint. If end users have particular requirements for the products to give the coloration tone, or creating.
thirteen.two Foundation construction, installation and debugging of embedded parts and the consumption of water, oil, fuel and electric power by the person dependable
13.3 the gasoline resource of the whole set of equipment is geared up with the consumer.
thirteen.4 set up and commissioning is accomplished, the two sides require to take care of the handover processes, not for the acceptance of the handover methods and place into use, that is, the two sides agreed to accept qualified. 
thirteen.5 other issues of negotiation.

No.702 Xihu (West Lake) Dis. Creating, Wanma Highway, Linan, HangCZPT, ZHangCZPTg Province, China
[T]: () 571 23612210    [F]: () 571 23659717    
Ms. Julia Yan
[M]: () 18668118322

Shearing and Slitting Continual Straightener Machine  Cut to Length Line